Planet Passionate: Kingspan targets net-zero manufacturing by 2030. Discover our roadmap →

Kingspan Panel Technology — QuadCore+, PIR & Beyond

Five decades of insulation research have produced a portfolio of proprietary foam chemistries, core structures and facing systems that set the technical benchmark for insulated panel performance worldwide.

Kingspan insulated panel technical cross-section

QuadCore+ Polyisocyanurate Foam

QuadCore+ is Kingspan's patented second-generation PIR foam formulation. The precisely controlled cell structure achieves a thermal conductivity (λ) of just 0.020 W/mK — the lowest of any commercially produced rigid foam insulation at scale — enabling panels to achieve the same R-value in a thinner profile than conventional alternatives.

0.020

λ value W/mK

R-44

Max R-value (200mm)

EI 60

Fire resistance (standard)

PIR

Polyisocyanurate core

QuadCore+ PIR foam cell structure microscopy
Kooltherm phenolic foam pipe insulation

Kooltherm — Ultra-Thin, Ultra-High Performance

Where panel thickness is architecturally or structurally constrained, Kooltherm phenolic foam achieves thermal conductivity values as low as 0.018 W/mK — the highest performing mainstream insulation material available for slim-profile applications including pipe insulation, framing boards and composite cladding systems.

  • λ = 0.018 W/mK — thinnest solution for a given R-value
  • BBA-certified boards available 25–150 mm
  • Pipe insulation sections: DN15–DN500 standard range
  • Low smoke, low flame spread — BS 476 Part 22 tested
Kingspan vacuum insulated panel VIP technology

Vacuum Insulated Panels — The Future of Slim Envelopes

Kingspan's vacuum insulated panel (VIP) technology achieves thermal conductivity values of 0.007–0.008 W/mK — approximately five times better than standard PIR. A 25 mm VIP delivers the same thermal resistance as a 120 mm PIR board, making it the only viable solution for retrofit or space-critical refurbishment projects.

  • λ = 0.007 W/mK centre-of-panel thermal conductivity
  • Thickness 15–50 mm standard; custom dimensions available
  • 50-year design life with aluminium-laminate facing
  • Suitable for refurbishment, transport and specialist cold applications
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The Science Behind Our Net-Zero Commitment

100% Renewable Energy

On-site solar and wind PPA contracts across all manufacturing facilities by 2030 target date.

Zero Landfill

PIR offcut recovery programme collects post-industrial foam waste and reprocesses it into re-bonded insulation products.

Third-Party EPDs

Every product carries an independently verified Environmental Product Declaration enabling precise whole-life carbon calculations.

EcoVadis Platinum

Top 1% rating across environment, ethics, labour and sustainable procurement in independent EcoVadis annual assessment.